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A very special shaving brush - and stage photos

RodN

Full Member
Joined
Dec 18, 2014
Posts
75
Location
Gloucestershire
First Name
Rod
In Lignum Vitae & Solid Silver
With a King John I silver coin set in the base

2076-20f.jpg


WATERPROOF WOOD - LIGNUM VITAE

Incredibly hard, heavy and extremely dense. Lignum Vitae sinks in water. In fact, this piece of timber was found at the bottom of a dock in Glasgow where it had lain submerged for over a hundred years! Once the piece was cut, it was as good as it has always been. Some of this wood found its way to my local wood merchant, and of course, I had to have some from which to make shaving brush handles. Waterproof wood!

The wood is obtained chiefly from Guaiacum officinale and Guaiacum sanctum, both small, slow growing trees. All species of the genus Guaiacum are now listed in Appendix II of CITES (the Convention on International Trade in Endangered Species of Wild Fauna and Flora) as potentially endangered species.

That means that this wood can not be moved over international borders without special paperwork. I cannot export this shaving brush outside of the UK. (Well, it would be possible, just, but it would mean a lot of paperwork and form filling, which isn't practical). It is perfectly legal for me to sell it within the UK.

"Lignum vitae" is Latin for "tree of life", and derives its name from its medicinal uses. It was the traditional wood used for the British police truncheon until recently, due to its density (and strength), combined with the relative softness of wood compared to metal, thereby tending to bruise or stun rather than simply cut the skin.

The belaying pins and deadeyes aboard USS Constitution and many other sailing ships were made from lignum vitae. Due to its density and natural oils, they rarely require replacement, despite the severity of typical marine weathering conditions. It was once widely used in water-lubricated shaft bearings for ships and hydro-electric power plants, and in the stern-tube bearings of ship propellers.

You get the message
The wood handle of this shaving brush is going to last!
This wood takes on an olive greenish tinge after a while being exposed to light.

2076-22f.jpg


The customer specified a hallmarked solid silver upper section to the brush handle, together with one of my "Extra Dense" Silvertip badger knots. These badger knots are specially made to my own specifications by a factory in China. (All badger hair for shaving brushes comes from China).

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The silver has a 2014 Edinburgh hallmark.

A solid silver original King John I coin is set into the base of the handle
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2076-01.jpg

We start with a block of Lignum Vitae, and mark the centre on each end.(Note the olive green tinge to the wood which has been exposed to light for a while)

2076-02.jpg

The wood is mounted on the lathe. The revolving centre on the right (in the tailstock) is a steb centre to help grip into the wood,

2076-03.jpg


2076-04.jpg

The wood is turned round. (Note the change in colour)

Continued next post...
 

RodN

Full Member
Joined
Dec 18, 2014
Posts
75
Location
Gloucestershire
First Name
Rod
continued...

2076-05.jpg

The wood is now mounted into a 4 jaw chuck in the lathe, and supported at the talstock by a revolving centre. I have marked a pencil line to which the wood will be cut away to form a tenon to hold the silver section.

2076-06.jpg

The silver has an internal diameter of a little under 25mm, and the wood is turned down so that the metal collar is a loose but not sloppy fit.

2076-07.jpg


next...
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A centre drill used to get an exact starting point into the end of the wood. Skipping this can cause a twist drill to run slightly off centre.

2076-09.jpg

And then a hole is drilled about 1.5cm deep

2076-10.jpg

Next a screw thread is made in the hole using a tap

2076-12.jpg

This is so that the handle blank can be mounted onto the lathe on a special screw chuck that I made for the purpose. It is similar to a bottle stopper screw chuck, but of different dimensions. (A bottle stopper chuck won't work for a shaving brush).

2076-11.jpg

But first a little thin viscosity CA glue is dribbled into the screw threads in the wood. When dry, this hardens the wood to give a more secure grip when threaded onto my screw chuck.

2076-13.jpg

The silver collar is now glued onto the tenon on the end of the wood, using 5 minute epoxy. The glue is applied to the inside of the collar at one end, and then pushed firmly in place and set aside to harden.

continued next post...
 

RodN

Full Member
Joined
Dec 18, 2014
Posts
75
Location
Gloucestershire
First Name
Rod
2076-14.jpg

With the wood mounted to the screw chuck in the lathe, the handle is turned to shape. Note how the curve of the wood's waistline blends up to the silver collar.

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The next job is to bore out a shallow hole for the King John silver coin. This is done using a Forstner bit in a chuck mounted in the tailstock, with the handle spinning in the lathe.

2076-17.jpg

The first coat of oil varnish is applied with the lathe turning. It is shiny because it is still wet. For Lignum Vitae I use Danish oil. This thin varnish soaks into the wood a little. Other oil varnishes don't dry properly on Lignum Vitae! (or other naturally oily woods). Other artificial varnishes such as polyurethane or CA form a brittle layer which always chips after a while on a shaving brush handle due to water and heat, so I never use that.

2076-18.jpg

The handle after many coats of Danish oil. (I think that there are at least 10 thin coats on there). The varnish is allowed to dry fully before the next is applied. Note the bed of shavings on which the handle is sitting. That's the colour of Lignum Vitae when exposed to light! This brush handle will gradually take on a similar olive green tint.

2076-19.jpg

The valuable silver coin is glued into the recess in the base of the handle using 5 minute epoxy.

2076-20f.jpg


All completed.

Cheers
Rod
 

chas_41_uk

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Joined
Mar 13, 2014
Posts
10,034
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Manchester
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Chas
A stunning piece of workmanship Rod :thumbs:
I assume you do know that the silver upper section is actually sterling silver, as denoted twice in the hallmark :whistling:
 

Buckeye

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Oct 15, 2013
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9,697
Location
UK
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Peter
A superb brush:thumbs:

Peter
 

RodN

Full Member
Joined
Dec 18, 2014
Posts
75
Location
Gloucestershire
First Name
Rod
Great stuff Rod and very informative. Do you make the silver section as well ?

No I had that made by a silversmith.

I do make similar metal sections on the ML7 lathe in brass, nickel silver, copper and stainless steel. But silver was too much of a responsibility!
:thinks:

collars2-600.jpg


Sometimes I have the brass ones gold plated...
z-30mm-gold.jpg


Some I make with planishing, and this one has also been antiqued.
z-planished2-300.jpg


z-oxidisedcopper1.jpg


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All this came about as an idea when I found something that I made in metalwork class in school, about 57 years ago!
It is a napkin ring made out of brass, and then planished. Most of the other kids had theirs silver plated, but my parents couldn't afford it, and so it remained brass. You can see the little letter "N" on the edge to identify it as mine.
z-planished1.jpg


That's what gave me the idea of using rings like that on shaving brush handles.

1877-04.jpg
 

Penpal

Grand Master
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May 26, 2013
Posts
25,342
Location
Canberra AUSTRALIA
First Name
Peter
Wonderful thoughts and actions I planned for mine a metal object as well beaut brush with they greatly added special King John more than a keepsake a most welcome display piece a question why hang a brush wet facing up?seems back to front to hold water residue in the bottom of the knot itself sort of self defeating I will hang mine brush down. For some time now I have saved bits and pieces for brushes there appears to be a bank up to the levee me. Thanks again mnate.

Peter:phew::idontknow: your brush is exciting.:thumbs::thumbs:
 

RodN

Full Member
Joined
Dec 18, 2014
Posts
75
Location
Gloucestershire
First Name
Rod
A few months back I had a customer who wanted me to make two shaving brushes that would represent the columns in the dining room of the SS Great Britain.

Dark veined stone at the base, warm marble pillars and with a gold top.

ssgb-2.jpg


So I had a cople of my brass collars gold plated, and the end result was this pair of brushes made of trustone.

1966-a.jpg


.
 

Jim

Grand Master
Joined
Oct 19, 2011
Posts
15,617
That sure is one hell of a shaving brush Rod.. Thanks for showing the progress of how you made it, i found this very interesting .. :thumbs:
 

RodN

Full Member
Joined
Dec 18, 2014
Posts
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Location
Gloucestershire
First Name
Rod
....a question why hang a brush wet facing up?seems back to front to hold water residue in the bottom of the knot itself sort of self defeating I will hang mine brush down.

The new owner will hang it on his brush stand with the hairs hanging down.
But that's only to display the coin, and some other engraving that he is having done on the silver.
You will also notice that I made the brush with the hallmark positioned so that it would be the right way up when the brush is hanging.

But... to answer your question:
If a brush is very well rinsed out, squeezed, (but not wrung out!), shaken dry, and then "stropped" on a towel, it doesn't matter one little bit if the brush is standing on its base with the hairs up. The remainder of the moisture will evaporate perfectly well. The other important thing is that a damp brush should never be put away in an enclosed space such as a cabinet, but left out in the open for air to circulate around it.

Trust me... I know about shaving brushes.
(To date, I have made 684 of them)
:winking:
 

paulm

grave manibus faciendum
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Sandford
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OOOOh Lovely that is a lovely brush and super instructions :thumbs:
 

Penpal

Grand Master
Joined
May 26, 2013
Posts
25,342
Location
Canberra AUSTRALIA
First Name
Peter
The new owner will hang it on his brush stand with the hairs hanging down.
But that's only to display the coin, and some other engraving that he is having done on the silver.
You will also notice that I made the brush with the hallmark positioned so that it would be the right way up when the brush is hanging.

But... to answer your question:
If a brush is very well rinsed out, squeezed, (but not wrung out!), shaken dry, and then "stropped" on a towel, it doesn't matter one little bit if the brush is standing on its base with the hairs up. The remainder of the moisture will evaporate perfectly well. The other important thing is that a damp brush should never be put away in an enclosed space such as a cabinet, but left out in the open for air to circulate around it.

Trust me... I know about shaving brushes.
(To date, I have made 684 of them)
:winking:

I am even further impressed do you buy the knots plural or singular and a where please I will never make many but the last brush had even all hairs to attention. The last time I was so impressed by the photographic scene for placement with you brush was in Turkey a few years ago in Istanbul where our third daughter and Turkish son in law still maintain a large apartment there and the son in laws extended family live.I wandered through the underground ancient cisterns they have magnificent columns of marble to behold and gasp at.They are preparing to retire from the last ten years in America both hold multi citizenship.

Thank you for your awe inspiring workmanship mate.

All the best Peter.:thumbs::thumbs::book::pounds::pounds::claps::claps::claps::claps:
 

RodN

Full Member
Joined
Dec 18, 2014
Posts
75
Location
Gloucestershire
First Name
Rod
I am even further impressed do you buy the knots plural or singular and a where please I will never make many but the last brush had even all hairs to attention.

I buy my brush knots direct from a couple of manufacturers in China. 99% of badger hair for shaving brushes comes from China by the way, no matter where you buy them. But there are lot of cheap nasty ones around.

h01-800.jpg

Those are Super Silvertip and Manchurian 2 Band Badger.

Then there are the special ones.... these are the Extra Dense Silvertip Badger. (Lots more hairs stuffed into the same diameter).
These are made to my own specification in 22mm, 24mm 26mm, 28mm and 30mm diameter. Those are very expensive! I have to buy them in large batches to be able to get them from the manufacturer.

xst-v2a.jpg


xst-v2.jpg


As you can see.... I take this stuff pretty seriously. Over the last few years I have managed to build up a reputation for high quality shaving brushes. I don't make cheap brushes. Lots of other people do that and compete with eachother, and I don't want to go there, even though there is a market for budget brushes of course.



The last time I was so impressed by the photographic scene for placement with your brush was in Turkey a few years ago

Ah yes.... I like to take photos of my shaving brush when I travel, and use them as part of my "advertising". I always take the same brush, which I have dubbed "the most widely travelled shaving brush in the world".
This brush has been to the USA several times, Kenya several times, Tanzania, Zanzibar, Mauritius, Australia, Malaysia, St Lucia, Morocco, India, The Maldives, Turkey, and just about every country in Europe.

Marrakesh 2014
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St Lucia 2014
2014-stlucia1.jpg

In that one my shaving bowl was half a freshly cut coconut.

Italy 2014
2014-italy1.jpg


Just a bit of fun really.

.
 
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