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Cone Bushes

Garno

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I have made 6 cone bushes from HPDE and I am wondering if I have done them correctly.

The hole for them to go onto the mandrel is 6.5mm so what size should the narrowest part of the cone be?

Gary
 

silver

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The 6.5 might be a little too large, 1/4” drill might have been a better size.

It doesn’t really matter what diameter the small cone size is, the largest size and angle is more critical.

The largest size need to be bigger than the diameter of the largest size tube you need to turn.

Ideally 45 to 60 degrees angle works best.
 

Dalboy

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The hole in the centre needs to be a nice sliding fit without any wobble. And try to get the taper concentric to the hole otherwise the pen when turned maybe off centre to the fittings.
 

21William

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Gary, what mandrel shaft did you buy and have you measured it accurately? You mentioned 6.5mm but some shafts are around 6.2mm.
 

21William

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Another video that may be of help. Metal bushes must be somewhat larger than the mandrel but as plastic has a bit of “give” they can be a more snug fit.

 

Garno

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Gary, what mandrel shaft did you buy and have you measured it accurately? You mentioned 6.5mm but some shafts are around 6.2mm.

They seem to be a snug fit and have no lateral movement yet when I measured the mandrel it did come in at 6.2 so I just assumed my Vernier's were out a little, would 0.3mm make that much difference?

Here is what I turned, I think it was not my finest moment doing these :rolling:

IMGP0662.jpg

IMGP0661.jpg

IMGP0663.jpg
 

21William

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It says it’s 6.2mm. Plastic can be funny stuff to machine sometimes and drilled holes can close up a bit.
If I was making them and had a good selection of drill bits I’d try a 6.2mm drill first and see if the mandrel fitted. If not I’d go up in steps until I got a good fit. I think originally the idea of these Mandrels was for them to fit a 1/4” hole, (6.35mm). Mandrels seem to vary from a reported 6.18mm up to 6.25mm in diameter though.

I’m not sure how much work is involved or how effective the result was but I did read of folks in the US buying 1/4” ground rod for a mandrel and carefully sanding it down until the bushes fit.

I don’t intend to make slimlines so I actually bought a piece of 7mm ground silver steel rod for a mandrel together with a 6.9 drill bit and a 7mm reamer. Any bushes I need to use are easily drilled and reamed to fit my 7mm mandrel. I’m fortunate enough though to have a metal lathe although it could be done on a wood lathe if you have a collet Chuck.
 
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