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Lost my way here


There is a thread somewhere in which we were debating kit-less / threaded pens caps etc magnets were mentioned and my interest was aroused.

Do you think I can find it? I cannot!

With no idea of what or how I was going to do anything I asked a maintenance guy at work for any spare bits he might have, soft metal rod, magnets, small bits of steel to attract to the magnets etc.

He came up with a small selection of screws nuts bolts and washers from his toolbox, walked to a window and tore down a venetian blind he was going to change and gave me the ally rod that turns the blinds in and out.

It was 9.5mm x about 4 ft with a coating on it powder coat I think.

I still had no idea of what or how but took it home with me and cut a pen sized length without measuring it drilled a hole through it and inserted a refill from a slimline kit, snug fit indeed.

Now I need some steel to attract a magnet I still don't have but do intend to source, one of these grub screws will do the job with a hole drilled through it, m5 thread tapped in bar grub screw drilled and fitted.

Tapped a thread in the top end and fitted a grub screw in there too, that takes up any slack in the refill, may not necessarily look the part but I have a perfectly functional pen of a fashion.

Now I need a roof for this thing I am constructing, cut a lid sized piece of bar drill and tap it each end m5 again and screw it on, to my absolute amazement I can see how I am going to make it fit.

Strip it all down and put it back on the lathe, make it a bit thinner here and make the hole a bit bigger there, strip the coating off, buff it up and voila a pen fit for the maintenance man tomorrow.

OK so it's not perfect, it needs improvement but the basis is there and it works I think I can do better next time with the right components in my kit I can work on this theory.

What do you think of it? I am ready for the harshest of criticism don't hold back be honest. Oh and my mate don't know yet but he donated the o-ring from his fishing tackle box.

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