I need to bore out the pen saver 7mm (if possible) or turn the end of the mandrel down to 1/4"?
But why would you use a 7mm rod when that is the diameter of the tubes?
Because the kit instructions I've downloaded from Axminster say to use a 7mm pen mandrel.
Here's one:
http://www.axminster.co.uk/media/downloads/101639_manual.pdf
Required accessories: 7mm Pen Mandrel.
The other 4 or 5 pen kits I've liked the look of say the same thing.
Yep that's already sized to fit the 7mm tubes used for slimlines, streamlines, razors, keyrings etc. You don't need to make any adjustments whatsoever the 7mm tubes will slip over the mandrel and the mandrel end into the saver no problem.
Then somebody is lying Bob, they can't all be 7mm internal and external measurements init?
We know that mandrel sizes differ, it's an age old question in many a thread.
All I am saying is measure the bloody things and make your own to suit the sizes or buy one.
Personally I don't give a damn, if people wanna take things literally and assume what they read is correct the will find out the hard way init?
I've only a couple of years pen turning under my belt with a couple of mandrels, spare rods and some bought from metal supermarkets plus 2 mandrel savers.
The kits I mentioned appear to need a 7mm mandrel like this one:
https://www.pennstateind.com/store/PKM-FLC.html
Which is fine as I added some 7mm silver steel rod to an order I placed with Axminster today.
It appears that mandrels are available in a range of different sizes to fit different pen kits.
It just happens that the kits that caught my eye all use larger size tubes.
The pen saver linked by the OP appears to be intended for slim pen kits that use a small mandrel.
It's the bushes that change size not the mandrel, 7mm tubes and bushes will not fit a 7mm mandrel think about it init?
The kits I'm interested in don't use 7mm tubes, they're (according to the manual) I linked earlier, 3/8".
Here's another kit manual:
https://www.pennstateind.com/library/PKFP40XX.pdf