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How long do you use your bushings for before replacing?

ajmw89

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As above. I've made about 20 odd slimline pens with one set of bushings. I'm starting to have problems with doing the ends of pen barrels, could this be down to over use of the bushing?
 

paulm

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I'm a miser when it comes to bushings and only replace them when absolutely necessary despite them being as cheap as chips. What problems are you having with the ends of the pen barrels? How about a picture?
 

ajmw89

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I'm a miser when it comes to bushings and only replace them when absolutely necessary despite them being as cheap as chips. What problems are you having with the ends of the pen barrels? How about a picture?

It seems to be when I come down to trying to get the final size at the end of each barrel matching the bushing, the wood cracks. When I get near, I turn the speed right down, so as not to go too hard on the wood and use my skew almost like a scraper as I feel I'm more able to control what I'm doing then.
 

ajmw89

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It was trying to use the tool properly that caused me to go in for scraping action. Probably just me being a heavy handed muppet!
 

Terry

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It seems to be when I come down to trying to get the final size at the end of each barrel matching the bushing, the wood cracks. When I get near, I turn the speed right down, so as not to go too hard on the wood and use my skew almost like a scraper as I feel I'm more able to control what I'm doing then.

Make sure your drills are sharp and are drilling true. If the drills are wandering slightly then you can get air pockets right at the end of the blank when the tube is in and this is one of the reasons why the end cracks. Also ensure the glue is getting to all parts of the inner section of the blank and exterior part of the tube !!!:thumbs:
 

Walter

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Terry's suggestions might be contributing factors for sure. If you must use the skew as a scraper make sure that you raise the handle so that the top bevel is above horizontal and on the centre line of the work then the tool is acting as a negative rake scraper. With the handle held low the tool makes a heavier cut and is more likely to split the blank.

I actually use a skew in scraping mode if I deliberately want to split the wood to remove a faulty blank.
 

paulm

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What wood are you using? I don't think the bushings will have anything to do with the problems you're having and along with what Terry says, make sure that your skew is razor sharp. If the problem hasn't gone away then its probably your drilling.
 

Woody

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It sounds as though you are creating your own problem with the skew as Walter said using it as a scrapper will put more stress on the already thin layer of wood causing it to crumble practice with the skew is what you need forget pens for a day or so and just practice using the skew using a planing cut on some scrap wood then I think your problem will go away I hope this helps solve your problem for you Happy turning
 

Dalboy

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I find that anything the size of a pen I use a 1/2" skew chisel as it is a little more controllable than larger sized skews
 

Grump

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Speak English please, they are bushes not bushings.
Not to be relied on by any means and not the reason for wood splitting.
Use them as a guide to get somewhere near your finish then take to callipers for a more reliable form of measurement.
If you can't use your tools properly at this stage, take to scratch, you can soon rip a mil or two off with a bit of 400grit and work to smooth with finer grits.
 

Jimjam66

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Do you sand with the bushes on? When you use the skew as a scraper, does the tool scrape the bushes as well as the wood? Do you use a CA finish, then remove the CA from the bushes to free the blank? Any of these will abrade the bushes and reduce their diameter, making them unreliable as guides for the finish diameter. If they are no longer accurate throw them in the bin and buy new ones. Or, as Grump says, use callipers as your guide - then you can carry on using them to compress the blank on the mandrel.

To find out whether your bushes are reliable take a pair of digital callipers (£7.50 at Wilkinson), measure the bush diameter, then measure the diameter of the centreband at the edge where it contacts the blank. If there is a significant difference (more than about 0.2 of a mm) the bushes are toast. Note that this only works for slimlines - most other pen bushes have different diameters at each end. For them you have to measure each individual bush and it's corresponding kit component.

Not to take away from anything already posted - just something else to consider!
 

Twister

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or put the skew down:whistling::whistling:
big roughing gouge to get close
detail spindle gouge each end
leave a bit proud and sand

job done

Steve
 

Buckeye

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Just use the bushes as a guide and measure everything, don't rely on new bushes being the correct size.

Peter
 

Phil Dart

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or put the skew down:whistling::whistling:
big roughing gouge to get close
detail spindle gouge each end
leave a bit proud and sand

job done

Steve

I'm with twister. I make almost all my pens with just a roughing gouge and occasionally a spindle gouge as design demands. Keep the handle just lower than parallel to the bed and rub the bevel like you've never rubbed a bevel before. Increase the bevel angle a bit if it makes you happier, and make sure you keep it razor sharp at all times. Whats a skew anyway?:whistling:
 
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